Author: Badger Ridge

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What more do you want?

Here at Badger Ridge we offer all sorts of specialized solutions. Our motto is “Simple Effective Solutions”. Our business model is to find un-serviced “nitches” that we can understand and service well via a website and the post office: we aren’t looking to go toe-to-toe with any of the bigger names in industry. We are not interested in opening a storefront. However the title of this post is a serious question: “What More Do YOU Want?” Let us know by calling or submitting a contact form.

That said, if you have an idea or a need and you bring it to us we’ll listen and consider if we can meet the need and if we can sell it to others. We’ve got lots of little things we are working on when we aren’t fulfilling orders and raising our family. Some of those little things have sat for quite some time and frankly they bug me, but that’s the truth of it. Anyway, let’s discuss the things we have brought to market: let’s focus on what we have delivered when potential customers have called and wanted something like what we have done, but a little bit different:

Gun cabinet Organizers & Custom gun room accessories

This group of items got started during the COVID lock-down. I was stuck in the house and needed something to do. When I went to the gun cabinets so I could go shooting, and saw that I was short of stand off’s for my Stack On Cabinets I made some. Then I realized the over under and side by side didn’t sit well in the barrel rests and made a solution there too.

Then I realized that I had too much stuff floating around that really needed a place…. and all the unused space in the door: I went to work on door shelves, ammo holders, pistol magazine, and pistol holders.

Then when others saw what I did they made suggestions for AR-15 Pmag holders, AR-10/AR-308 Pmag, and AKM Pmag holders. Others had different brand cabinets and trusted me with their barrel rests and stand offs and I made clones of them along with other options. So if you have a Sports Afield cabinet/safe, Sentinel Gun Cabinet, or old skool Stack-On gun safe we can help.

Modified stack on gun cabinet
STACK-ON Cabinet with our organizers (Left Hand door open, Right Hand is closed)

Shooting bench barrel rests

After all the options for gun cabinets and safes, guys were building gun racks, shooting benches, and custom gun rooms. They contacted us wanting better options. One of the first things we did was modify the Stack-On gun cabinet barrel rests to allow more space between the guns: we call them custom barrel spacers/rests. The use standard Stack-On scope stand offs. However others liked the 5-9 Barrel rests they could get in foam, but didn’t like the foam. So we looked at them and improved them: check out our hard plastic 5-9 barrel rests if you are building a bench or a gun rack for your trap range.

Customer photo of 5-9 rest on his home built bench
Customer photo of 5-9 rest on his home built bench

Baseball Bat-Rack

My son loves to play base ball. Few of the fields around here have racks in the dug out to keep the bats organized and out of the dirt. I had to fix that too:

Bat Rack On Fence
Bat Rack, this version hangs on a fence with hooks. Others version mounts to walls via screws

Remington 700ML/MLS sealed breech 209 system

This sealed breech 209 system for the 700ML/MLS is our bread and butter 209 conversion. Multiple pages of this website are devoted to it. If you have a Remington 700 ML/MLS muzzleloader, you really want to use this system (whether you know it yet or not).

Animated Gif Loading primer in Remington 700 209 sealed breech
Animated Gif Loading primer in Remington 700 209 sealed breech

Ruger 77-50 Sealed breech 209 system

The Ruger 77-50 is somewhat similar to the Remington 700 ML/MLS… so folks started to bug us to make a sealed breech 209 system for the Ruger 77-50 too. It’s too complicated of a conversion so we don’t offer Ruger kits: you have to send your bolt to us. However we do have the ability to produce already converted 77-50 bolts for folks who hunt in Idaho & Oregon (they are forced to use the original system in those two states).

Ruger 77/50 sealed breech 209 system
Ruger 77/50 sealed breech 209 system

Vent Liner retrofit

The Remington 700 & Ruger conversions use Savage type vent liners. So we also listed them for sale under Savage Muzzle loader category. When folks kept calling asking for help with other muzzle-loaders and getting them to shoot BlackHorn209 or just shoot more accurately, we realized their was a need. We found many folks had forgotten to put anti-sieze on their Savage 10ML/ML2 vent liners and corroded them into the breech plug. Most Knight muzzle loaders have vent liners silver soldered or epoxied into their breech plugs. All these needs had a very similar solution: drilling out the vent liners and chasing the original threads, or just drilling countersinking and threading a breech plug to take vent liners.

So we met all these needs by offering to our vent liner retrofit service. If you have an old rare Savage 10ML (that uses the primer modules, not bare 209 primers), we recommend our retrofit service to update the breech plug to use the new 10ML-2 vent liners.

Savage 10 ML (the original not the 10ML-2) Modules and de-priming system

And while helping savage 10ML owners with their vent liners issues by retrofitting 10ML-2 vent liners, customers began begging us to produce and sell the special 209 modules the 10ML uses. Customers trusted us and sent in components to examine. Upon examining the modules we found that their seemed to be lots of variation in them. This variation in the originals produced carbon leaks/build up inside the breech plug. So we tightened the tolerances. Our modules seal better, but they require diligent cleaning of the breech plug. Also sometimes you have to custom fit our module to your rifle. Once you do, you will find it works better than the original. We also improved the rim: most users report that they snap into the extractor and feed better than the originals too.

Savage 10ML primer modules compared
Savage 10ML primer modules compared – note no soot on the Badger Ridge (improved) module

Then folks started asking for the same module but made to use large rifle primers. Everyone loves the new LRMP (Large Rifle Magnum Primer) in these new modules.

Savage Breech Plug Wrenches

Folks called saying they bought a Savage 10ML2 but it didn’t come with a breech plug wrench. People also begged for a better option to remove their breech plugs without having to mess with the tension on their action screws. So we made the Savage 10 ML EZ breech plug removal tool system. Our tool is compatible with standard 3/8 ratchets, or you can get the entire system and remove the Savage 10 slotted breech plug without having to remove the bolt. If you have a hex drive breech plug, just omit the breech plug wrench, but get the other two pieces and pair them with a 12point socket and you can take the breech plug out with out removing the bolt. Thus: You can install and remove both types of Savage breech plugs with our simple effective system.

Badger Ridge EZ Savage Breech Plug Wrench installing breech plug without removing bolt
Badger Ridge EZ Savage Breech Plug Wrench installing breech plug without removing bolt
Badger Ridge Breech plug wrench on 3/8 ratchet extension
Badger Ridge Breech plug wrench on 3/8 ratchet extension,

450 Bushmaster/M14/M-1A gas system shims

These shims have become one of our best sellers. They started because I needed to time a muzzle break on my 450 Bushmaster. Then a customer wrote in thinking they’d shim M14/M-1A gas systems. He was right. Then GunBlue490 decided to try them and made a video about it. Buy with confidence!

Austin and Halleck Owner’s Manual & Main Springs

We started trying to make a sealed breech 209 system for these old accurate but unreliable rifles. The first design had issues. We hope to revive the project, but everything else seems to get attention first. We do however offer the owner’s manual for download and replacement main springs.

Remington VersaMax (and other Benelli clone shotgun) reliability fixes, and replacement parts

I could drone on about the VersaMax shotgun, how I love it, but it let me down… so I learned how to fix it and love it again. However, I’ve already written a few blog posts about that. So go read them if you want to. Once I started to sell what I found to fix my VersaMax, I was contacted by guys who needed additional help (with both the VersaMax and other Benelli clone shotguns). So now we sell “Remelli” kits, cam pins, new action springs, extractors, extractor springs, magazine plugs, butt stock retaining hardware, and are working on a few more things your Benelli or “Benelli clone” shotgun may need.

What more do you want?

This is an actual serious question. A lot of our items are ideas or contributions from our customers! Got a problem you need a fix or part for? Think we can make something others will want too? Let us know !!! Call us or use a contact form to start the conversation!

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Slowdown! Let’s Get it Right! You’ll Need to Read & Understand the Directions!

This time of year our sales of sealed breech 209 muzzleloader accessories, breech plug vent liner retrofits, and conversions for the Remington 700 ML/MLS and Ruger 77/50 start to peak. Along with this I’ve historically noticed a trend of people rushing and not reading the directions. They then get upset and blame everyone else but themselves for their predicament. So lets slow our roll here, and go over a few things and all have a better experience.

BLUF (Bottom Line Up Front): If you want to have a good experience with our products, slow down for a minute, take the time to read the item’s listing, and the instructions. Click around and read the information at the links. It will be much better for all of us.

Common Questions:

Yes we are open. Yes we support old muzzleloaders with a variety of simple effective solutions. Yes we have 209 conversions and components in-stock and ready to ship. If it is listed on this website (badger-ridge.com): it is accurate. I.e. if the website says we have it in stock, we do. If it says you can back order it: we’re out of stock at the moment, but know and have it coming. Buy now , and we’ll ship it to you as soon as it hits our hands. Our old website is still up with directions to come here to make your purchase (because the search engines point folks to hit). But everything we sell is here! Buy with confidence.

However, we do need some time to process orders and things take time in shipment. Typically we process your order and ship the next business day. Sometimes we process and ship on Saturdays! (the details are on our Terms of USE webpage). However, if you check out and chose the free/cheap shipping, that is the slower shipping. So I don’t have much sympathy for folks who go cheap then complain it takes too long for the post office to deliver! Also cheap/free shipping is only insured for up to $100. So if you buy $200 in stuff from us, and it gets eaten by the post office, expect you’ll only recover $100. If you chose the cheap/slow shipping and it takes too long, its not our fault. Complain all you want, just don’t expect us to have much sympathy. We do the best we can to help you and get your order in the mail quickly, but we expect you to own your side while we do our best.

Animated Gif Loading primer in Remington 700 209 sealed breech
Animated Gif Loading primer in Remington 700 209 sealed breech

If you are in a hurry, you can upgrade your shipping (both class and insurance amounts). This just decreases the time in transit between us. It doesn’t jump you to the head of the line. We always help folks in the order the orders are placed, and do conversions in the order they arrive here to us. Also, 209 conversions of Remington and Ruger bolts takes about 4-8 weeks of time on my workbench (that’s measured by the day it arrives to the day it leaves). I often times beat that estimate by quite a bit, but sometimes I get overwhelmed with orders, hurt/sick, shop equipment breaks, etc, and need the time to get your bolt right! Please understand: The fall (hunting season) tends to be the worst because so many folks wait ’till then to send their bolts in a rush… and I hunt too!

That brings me to one of my most common contact form messages this time of year:

From: Any Dude * Date: Sat, Sep 20, 2025 at 9:39 PM
Subject: Badger Ridge Industries “Availability”

Message Body:
I need the 209 conversion kit for Remington 700 ML 50cal . I need it by October 1 do you have in stock ready to ship?

From: Badger Ridge
Date: Sun, Sep 21, 2025 at 11:39 AM
Subject: Badger Ridge Industries “Availability”

Yes,  all calibers are in-stock (just like the website says).  Will ship tomorrow (Monday) if you buy it today. Click the link below or here:

https://badger-ridge.com/product/remington-700ml-mls-sealed-breech-209-system/

As you seem to be in a hurry, you probably want to upgrade your shipping to priority mail.   Free shipping is Ground Advantage (slower than Priority).  

Yours,

Tom

www.Badger-Ridge.com

989 795 2526

But the real question is can he do it himself? How can he figure that out?

The best answer I know is to review the online installation guide here on our website, or download the PDF of the paper instructions we send with every kit, then decide. Do you have the tools and the skills show there? Do you have calipers and can you measure things to the thousandth of an inch? Can you file and shape a firing pin to thousandth of an inch specifications. When folks call me and ask such things these are the questions I normally ask them to answer for themselves. Answering for yourself heads off future issues. Though if you buy a Remington kit, and after it arrives you change your mind and want us to install it, you can purchase just installation and send the kit back with your bolt.

However, I didn’t even suggest reviewing the online installation guide, nor asked any questions to this latest contact, because in my experience he’s in too much of a hurry to slow down and consider these things. These same questions and answers are all over the website… why didn’t he read them? Clearly he doesn’t have the time to ship me a bolt and get it back, tune the breech plug, go to the range, and check his load/zero…. because he’s a week out from his dead line.

Unfortunately I’ve seen way too many times where this goes when folks don’t slow down and read the instructions… even when someone has enough sense to send me their bolt, or call on the phone… too many don’t bother to take a minute and read the instructions, or listen to good advice. Some are determined to rush down the wrong path! So, another common rush to get it wrong is not bothering to read the instructions after you get your bolt/kit. I spend most of my troubleshooting phone calls telling people the same exact things they should have read before they tried to shoot their new toy. I get being excited, but that is yet another sign to slow your roll and read the instructions. All the items below are in the Remington 700 ML Owner’s Manual or our 209 system’s instructions.

Here’s a topical list of common issues from rushing and not reading:

  • Misfires with BlackHorn209 powder
    • Typically folks are using muzzle loading primers in stead of full powered or magnum 209’s. It says it all over our instructions and the bottle of BlackHorn209 that you cannot used ‘muzzleloader’ primers as they are reduced power
    • Some folks over tune their breech plug and get leaks down the side. BlackHorn209 won’t burn unless its totally sealed. That means at the primer and the projectile.
    • If its not the primer, the projectile maybe leaking. You essentially have to use saboted projectiles with BH209. However the new Hornady Bore Drivers seem to have a good enough base to work too (FYI I’ve seen these same Hornady Bore Drivers for sale at Walmart under the “Traditions” Brand as 309gr ELDX bullets). However PowerBelts, B.O.R. LOCK MZ, and most all conicals (aka minnie balls) don’t seal to start out, and won’t work with BlackHorn209
    • I’ve had folks not clean their breech plug, or leave grease and oils in the breech area too.

Some folks are convinced they are smarter than the rest of us. They just know better… like ignoring the warning to never fire the rifle without the vent liner installed:

These primers were shot in a rilfe that was way over tuned, leaked and the customer removed the vent liner thinking he’d fix it by ignoring the warning in the directions.

Or that they can just blindly ream the breech plug out and make it really easy to close the bolt (instead of tuning the breech plug to lightly squeeze primers when the bolt is being closed (this light squeeze achieves our primer seal and has to be set for each rifle/breechplug/primer combination)

Properly sealed discharged 209 primers
Properly sealed discharged 209 primers, this is what a fired 209 primer should look like
Diagram of Remington 700 Bolt showing firing pin assembly in cocked position
Diagram of Remington 700 Bolt showing firing pin assembly in cocked position
  1. I’ve had a bunch of folks take their bolt apart and have ignition issues afterwards. Normally its a “It worked great, but after I cleaned it, the firing pin won’t hit and ignite primers.” or “The bolt won’t go back in the rifle” They swear they know what they’re doing but this stuff is straight out of the Owner’s Manual!
    • If you don’t screw the firing pin assembly fully into the bolt body and then unscrew it just enough to align the cocking piece (aka Firing Pin End) with the retaining notch, you won’t get full and proper protrusion of the firing pin
    • The bolt also won’t go back in the rifle if its not in the cocked position
2 Remington 700 bolts comparing cocked to discharged
2 Remington 700 bolts comparing cocked to discharged

I don’t want to sound like I don’t appreciate our customers. That’s far from the truth. This only applies to less than 5% of our customer base. But these same 5% are the ones constantly needing more attention and resources. But most of that 5% will take instruction after they’ve had trouble, and appreciate it when you help them. What really drove me to write this is the few really bad apples in that 5%… probably less than one percent. This bad less than one percent refuse to acknowledge their short comings and blame everyone else.

Then I realized that some of this knowledge and help was lost in the move to our new website. So I moved it this new site you are reading now at this new page: Troubleshooting our Remington 700ML 209 sealed breech system

If you need more help, please review the owners manual, the installation instructions, web page of installation instructions, and owner’s instructions provided with the kit, and then go to our 700 ML resource page and work through all the information there. It’s probably in black and white and can help you if you have internet access. That said: Go ahead and call, ask, submit a contact form, email… whatever, we’ll help you. We don’t mind, and are totally ok with helping you.

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Improved Action Springs for VersaMax Shotguns

If you came here looking for muzzle-loader solutions, you are at the right website, and probably will need to click one of the banners or hotlinks here, or just go to ‘Our Products.’

For today’s Badger’s Den installment I’m going to discuss a new product to help those who shoot Remington VersaMax shotguns.

Observant customers will find that most of our products follow my hobbies and activities. Living a quiet life and working with my hands has been my ambition for quite some time. Once I retired from wearing a uniform, that became more of a reality. At that same time that I retired, we found a nice place in the woods of Michigan’s thumb. I was blessed to spend more time in the fields, waters, and woods chasing game than I had previously. So I’ve succeeded in putting quiet a few rounds through my favorite hunting guns these last few years. When need a shotgun I grab my VersaMax, unless its a walk around all day sort of hunt (like for pheasant).

3 Remington VersaMax shotgun finishes
Remington VersaMax Shotguns (note while the “Sportsmen” version doesn’t have the grey/black rubber inlays, mechanically these guns are all the same, and use primarily the same internal springs/components).

On a conservation snow goose hunt out west, my previously 100% reliable VersaMax began to let me down. I began to have repeated intermittent misfires. I’d categorize them as light primer strikes as when I examined the shells removed from the chamber, they had light dents in the primer. When I put the same shells (with the light primer dent) in another shotgun they went bang. So I knew something had changed with my otherwise super reliable VersaMax. I stumbled around looking for insight and solutions. I eventually came to understand the shotgun’s shortcomings and how to fix them. So I still use and love my VersaMax, and I hope to share with you a few products that can help you to keep loving and using yours.

Before I talk more about the new action/recoil spring we’ve made for the VersaMax, let me quickly recap the 3 areas that tend to produce the light strike/failures to fire in these guns.

1: The bolt cam pin and bolt carrier interface is commonly bad. Remington left burs from milling the cam slot, and the original cam pins don’t last. So pull your bolt/bolt carrier assembly apart and examine these parts closely. Remove any burs, buff out any gouges, and replace a deformed cam pin

VersaMax Bolt with scar from burr in bolt carrier cam pin slot
VersaMax Bolt with scar from burr in bolt carrier cam pin slot
File knocking burr of edge of cam pin slot in VersaMax bolt carrier
File knocking burr of edge of cam pin slot in VersaMax bolt carrier
Deformed Remington Versa Max pin compared to new
Deformed Remington Versa Max pin compared to new

2: Remington missed the mark on the hammer spring cap/plunger: mine was chrome plated. The chrome plating was chipping off. It make an abrasive crud that worked away at the ‘pot metal’ casting of the trigger group and bound the hammer up. Then once I cleaned and removed the crud the edge of the chrome would still grab the trigger housing and cause the hammer to hick-up and hang-up.

I removed the original cam pin, hammer, hammer spring and plunger and replaced them with Benelli parts. We call our kits with these four parts “Remelli” kits…. Benelli parts in a Remington shotgun. This works because the VersaMax is a Benelli clone (for the most part). The Benelli parts seem to last a lot longer while improving reliability.

3. We finally get to discuss the new part we offer: VersaMax Action Springs. All springs wear out. Spring life is measured in cycles. A full cycle is a compression to its minimum working length then release to its maximum length. Note that leaving a hammer cocked… or a magazine loaded is essentially half of a cycle. Releasing the spring is the other half… that’s why its an old wives tale that you shouldn’t leave magazines loaded, or hammers cocked. That’s not true! It’s the cycles that matter, and releasing the pressure is half of what increases the wear! Re compressing the spring is the other half. So Leaving stuff cocked/loaded doesn’t hurt a spring!

Each cycle takes a small bit of ‘push’ out of the coil spring. Eventually the cycles will reduce the force the spring produces to a point that the mechanism becomes unreliable. Again its not the length of time the spring is compressed… it’s the number of cycles that wears out a spring!

In the VersaMax, main spring issues are further aggravated because the owner’s manual doesn’t advise one of the need to remove and clean the action/recoil spring and it’s plunger. Because the manual doesn’t direct you to service it, you may not realize that this spring resides in a tube in the buttstock. The bolt carrier’s ‘rat tail’ engages the action spring’s plunger. And with each cycle of the bolt, it subjects this spring to a cycle. Again, a cycle is one compression followed by a release.

To properly clean and maintain the action spring, we have to regularly remove the spring and clean the plunger, tube, and spring. Then lightly lube with gun-oil (CLP, RemOil, etc), and reassemble. The Remington owner’s manual doesn’t tell us this! If we omit this service, the crud that builds in the tube and on the plunger, coupled with a lack of proper lubrication, will further rob the recoil spring of pushing force. And once enough crud builds up, or it gets too dry, or the spring looses enough push from cycles, the gun becomes unreliable. This is because the recoil/action spring must push the bolt fully closed or the gun cannot go bang. Or in other words this spring must push the bolt & bolt carrier fully forward into full battery or the gun will not be reliable.

Once I took care of 1 & 2, and began diligently cleaning the recoil/action spring, I got reliability back… at least until my shotgun’s original spring wore totally out (about 100-150 rounds after I took care of 1&2 and cleaned/lubed the recoil spring).

Versa Max worn out original action spring against factory new spring
Worn Action Spring (under 12 in) against new (~13in)

So we bought and sold Remington made VersaMax action springs. When they became unattainable, I began to examine the Remington original spring’s construction, and dusted off my limited understanding of spring design. I enlisted the help of USA engineers who specialize in springs, and we’ve produced (in the USA) a replacement spring that has the same “push” force as the original factory spring, but will do it for considerably more cycles. (I’ve been told to expect near double the cycles, but that will prove out over time.)

When it comes to springs, some folks and some vendors seem to treat them like they are magic or that they have special materials in their springs. Springs are not magical, and there isn’t any special fairy dust that get’s you more out of spring. Springs, like all things, are devices that have trade offs. Pushing harder (ie getting a ‘higher power’ spring) also has it’s trade offs. Quite simply, we improved this springs function by better using the space in the recoil spring tube to push just as hard, but for more cycles. We did it by spending a little more on better craftsmanship and production methods (like setting the springs)… and a little bit more metal per spring. Its just a better design made better here in the USA: no special fairy dust & no exotic spring materials needed.

Just remember: all springs wear out. We are confident our VersaMax recoil/action springs (F4011305IMP) will work just the same as the factory original, but for longer (ie more cycles).

WE DON’T JUST SELL THESE SPRINGS! WE USE THEM TOO!

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Satisfied customer wrote in

We love to help. We especially appreciate positive feedback.

Moving to this new website , we are the same people that have been providing the same solutions, we’ve been separated from our old reviews and blog posts. So when Gary O from Texas wrote in with praise and a picture of a target, I asked if we could post it here (he said yes).

Hi Tom,
Just wanted to let you know how happy I am with your closed breech Kit for my Remington 700ML. Sent you the bolt and got it back and it works great. Sending pictures of 3 rounds fired after sighting in the rifle. No blow back. I am sure that a better trigger will tighten up the groups even more. Next trip out I will shoot at 100 and 200 yards. Thanks for a great product.

Gary O
Flower Mound, TX

If you need help with your Remington 700ML or MLS rifle, Ruger 77-50, Savage 10ML-2 or 10ML, or have a 209 inline muzzle loader that shot great at first but the groups have opened up, check out the infromation on our website, give us a call at 989 595 2526, fill out a contact form, or go to our products and we probably offer something that can help you too.